Traditional Monitoring vs. AI-Powered Analytics
Previously, engineers and analysts manually reviewed footage or conducted time-and-motion studies to detect downtime, safety violations, and process deviations. Now, Ai for production and control automates these tasks, offering full-cycle monitoring without interrupting workers’ routines. All insights are visualized via BI tools like 1C:Analytics, enriched with ERP production and equipment data.
Applications of AI Video Analytics:
- Process Compliance & Sequence Control:
Ensures all steps in production (e.g., wheel mounting, aluminum casting, soldering) follow the required order to maintain quality and safety. - Tool & Ingredient Usage Verification:
Detects whether the correct instruments or measured ingredients are used, essential in food production or high-precision assembly. - Time Compliance:
Flags tasks done too fast (risk of skipped steps) or too slowly (e.g., glue drying, dough over-pressing), improving consistency and reducing waste.
- Defect Detection:
Identifies flaws in cables, electrodes, and aluminum products, helping to adjust operations or downgrade product quality as needed. - Operator Engagement:
Monitors operator attentiveness, especially in critical processes like metal melting. Replaces rigid schedules with real-time distraction detection. - Downtime & Productivity Optimization:
Tracks machine usage and operator presence, correlates with MES data to classify downtime (e.g., setup delays vs. absenteeism).
- Team Monitoring & Unauthorized Access:
Detects under- or over-staffing, unauthorized personnel in restricted areas, and frequent visits to non-work zones. - Safety Zone Control:
Prevents entry into hazardous zones like robot workspaces or crane operations. Triggers alerts or equipment shutdowns. - Behavioral Risk Detection:
Responds to unsafe postures, falls, fights, or unusual inactivity to prompt intervention.
Results for Analysts & Supervisors:
Dashboards summarize events by shift, team, and workstation. Visual timelines show activity hotspots and rule violations. Full frames and video clips are available for incident analysis—without exposing raw CCTV to analysts.
System Integration & Architecture:
- Connects to existing CCTV infrastructure
- Integrates with ERP, MES, and BI systems
- Supports role-based access and event-based search
- Enables quality and safety teams to configure monitoring independently
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